Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Evaporative System Service Port: Service and Repair



Changing The Service Port

To remove
1. Open the bonnet and cover the wings.







2. Detach the power steering fluid reservoir
3. Cut the cable tie securing the vent hose.
4. Carefully cut a groove in the chafing guard on both sides of the service port but do not cut through completely.
5. Fold back and cut off excess chafing guard
6. Separate the service port and the line by carefully cutting off the vent line with a sharp knife, scalpel or similar tool.

NOTE:
^ Cut the line so that as short a piece as possible is used.
^ Note the position of the service port.


To fit







1. Press the vent line onto the service port with tool 83 94 546.

NOTE: The service port must be pointing in the same direction as before removal.

2. Secure the hose with a cable tie.







3. Fit the power steering fluid reservoir.
4. Pressurize the system with the EVAP equipment and check for leaks in the service port installation.