Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Compressor Pressure Relief Valve

REMOVAL

1. Recover refrigerant using an approved refrigerant recovery system.

CAUTION: DO NOT REMOVE HOSES OR LINES BEFORE SYSTEM IS FULLY DISCHARGED.





2. Remove high side hose bolt from compressor high side and remove hose.





3. Remove pressure relief valve.

INSTALLATION





1. Lubricate pressure relief valve O-ring with new SATURN compressor oil. Install valve and torque to specification.

Torque: 7.2 N.m (63 in-lbs)





2. Lubricate and install new O-ring on high side hose. Install high side hose to compressor high side port. Torque to specification.

Torque: 25 N.m (19 ft-lbs)

3. Evacuate, charge, and leak test the A/C system.