Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Overhaul

DISASSEMBLE





1. Remove drive and driven rotors:
a. Remove the cover plate screws.

NOTE: An impact driver and T-30 TORX are required to break the oil pump screws loose.

CAUTION: The oil pump cover screws are coated with a sealant to prevent oil leakage. New screws must be installed if they are removed.





b. Mark the drive rotor and driven rotor with a felt pen. Remove the drive rotor and driven rotor.





2. Remove relief valve.

CAUTION: Whenever the oil pressure regulator valve is removed, it must be replaced. The puller jaws will damage the valve sealing seat upon removal.

3. Using service tool, pull the valve from its bore with a slide hammer.