Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Service Specifications

Clutch Disc:
Thickness:
Standard: 5.2 - 7.3 mm (0.205 - 0.287 inch)
Service Limit: 5.2 mm (minimum) (0.205 inch) (minimum)
Flywheel:
Thickness:
Standard: 28 mm (minimum) (1.102 inch) (minimum)
Service Limit: 28 mm (minimum) 1.102 inch (minimum)
Runout:
Standard: 0.15 mm (maximum) 0.006 inch (maximum)
Service Limit: 0.15 mm (maximum) (0.006 inch) (maximum)
Warpage:
Standard: 0.15 mm (maximum) (0.006 inch) (maximum)
Service Limit: 0.15 mm (maximum) (0.006 inch) (maximum)
Pressure Plate:
Warpage:
Standard: 0.15 mm (maximum) (0.006 inch) (maximum)
Service Limit: 0.15 mm (maximum) (0.006 inch) (maximum)
Clutch Controls:
Clutch Pedal Travel:
Standard: 135 - 156 mm (5.31 - 6.2 inch)
Service Limit: 135 mm (5.3 inch)