Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

1. Preparation For Disassembly


1. Mount the engine on a stand.
2. Remove all accessories and components:
a. Engine wire harness
b. Starter
c. Generator
d. Oil pressure sending unit
e. Knock sensor
f. Crankshaft position sensor
g. Flexplate or clutch assembly and flywheel
h. Oil pan and filter

IMPORTANT: Use RTV cutter service tool SA9123E to cut the oil pan seal away from the engine block. Pry at pry points only.

j. Oil pick-up tube