Operation CHARM: Car repair manuals for everyone.

3. Pump





1. Install pump driven gear with chamfered side down. Chamfer is on outer diameter of the gear.
2. Install pump drive gear.





3. Using a depth micrometer, measure pump housing face height to drive gear face and driven gear face height. If equipment is not available, place straight edge across pump face. Check drive gear face to straight edge clearance and check driven gear to straight edge clearance.
Drive gear clearance:
Standard: 0.012 mm - 0.041 mm (.0004 inch - .0016 inch)
Driven gear clearance:
Standard: 0.012 mm - 0.041 mm (.0004 inch - .0016 inch)





4. Measure driven gear-to-pump housing clearance.
Clearance:
Standard: 0.064 mm - 0.139 mm (.0025 inch - .0055 inch)





5. Measure driven gear-to-crescent clearance.
Clearance:
Standard: 0.191 mm - 0.341 mm (.0075 inch - .0134 inch)





6. Measure drive gear-to-crescent clearance.
Clearance:
Standard: 0.128 mm - 0.278 mm (.0050 inch - .0109 inch)





7. Clean and install lube relief valve, spring, and retainer.
8. Install pump wear plate. Make sure surface is clean.