Operation CHARM: Car repair manuals for everyone.

5. Clutch

- TOOLS REQUIRED
- SA9146T Clutch Spring Compressor
- SA9147T Air Check Tool (1st)
- SA9109T Air Check Tool (2nd, 3rd)
- SA9llOT Air Check Tool (4th)
- SA9117T Clutch Piston Replacer Set

DISASSEMBLY





1. Disassembly of all clutch assemblies is similar. When disassembling the 1st clutch remove needle bearing by separating bearing from inner race, and then remove 1st gear thrust bearing and washer.
2. Remove backing plate snap ring and remove backing plate, clutch plates and 1st clutch apply spring.





3. Install clutch piston return spring compression fixture SA9146T and compress spring with a hydraulic press, or a long bolt, nut and washers.
4. Use snap ring pliers to remove spring retaining snap ring.
5. Slowly release spring tension and remove return spring assembly.





6. Install air check fixture and wrap clutch housing in a shop towel. Apply air pressure to housing and blow piston out of its bore. Discard used piston.

1st SA9147T
2nd, 3rd SA9109T
4th SA9110T

7. 1st clutch only. If the 1st clutch housing is being replaced, a new bearing and race will have to be installed.