Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Input Shaft Clearance Measurement





1. Assemble input shaft with 5th gear bearing, 5th gear, 5th reverse synchronizer assembly, reverse cone, and washer. Use old nut and torque.
- Torque: 150 Nm (110 ft. lbs.)
2. Measure clearance between 5th drive gear and 5th gear thrust washer.
Clearance:
Standard: 0.20 mm - 0.35 mm (.008 inch - .014 inch)





3. Measure clearance between 4th drive gear and 4th gear thrust washer.
Clearance:
Standard: 0.20 mm-0.35 mm (.008 inch - .014 inch)
4. Measure clearance between 3rd drive gear and input shaft.
Clearance:
Standard: 0.20 mm - 0.35 mm (.008 inch - .014 inch)