Rear Side Door Stationary Window Replacement (Coupe)

Rear Side Door Stationary Window Replacement (Coupe)

Removal Procedure





Notice: Place protective covers on body to prevent paint damage.

Notice: To protect paint from damage, tape quarter panel along/under quarter glass encapsulation using a thick tape.

1. Open the door and disengage the clips for the rear side door upper trim panel.




2. Disengage the clips for the rear side door opening frame upper rear blackout filler and remove.




3. Remove the rear side door lower trim panel. Refer to Rear Side Door Trim Panel Replacement (Coupe) (Rear Side Door Trim Panel Replacement (Coupe))Rear Side Door Trim Panel Replacement (Sedan/Wagon) (Rear Side Door Trim Panel Replacement (Sedan/Wagon)).
4. Remove the retaining bolts from the window.




5. Remove the window from the door by applying outward pressure to the inside of the window. Use a heat gun around the window edges to soften the Butyl-tape if necessary.

Installation Procedure

1. If using the existing window, remove all of the old Butyl-tape from both the glass and the pinch weld area with a plastic scraper or appropriate tool, being careful not to scratch the ELPO.
2. Remove the Butyl-tape residue with a general purpose adhesive cleaner.
3. Clean the glass to be installed with a glass cleaner.
4. Position the Butyl-ribbon sealer in the channel area of the window starting and stopping the sealer on the bottom channel of the glass. Allow for a 10 mm (25/64 in) overlap of the Butyl-ribbon sealer.
5. With the glass at room temperature, align the glass with the body opening and the bead of Butyl-ribbon sealer. Press the glass into position.
6. Use firm hand pressure around the glass perimeter to assure a good seal between the glass and the Butyl-ribbon sealer.

Notice: Refer to Fastener Notice in Cautions and Notices.

7. Install the retaining bolts in the order as shown.

Tighten the rear door quarter window retaining bolts (Coupe) to 2 Nm (18 lb in).

8. Close the doors and water-test the window to ensure no waterleaks are present.




9. Install the rear side door lower trim panel. Refer to Rear Side Door Trim Panel Replacement (Coupe) (Rear Side Door Trim Panel Replacement (Coupe))Rear Side Door Trim Panel Replacement (Sedan/Wagon) (Rear Side Door Trim Panel Replacement (Sedan/Wagon)).




10. Install the rear side door opening frame upper rear blackout filler. Engage the clips by pushing the molding at the clip locations.




11. Install the rear side door upper trim panel. Engage the clips by pushing the molding at the clip locations.
12. Close the door.