Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Overhaul Procedure Steps



ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Preparation For Disassembly
2. Cylinder Head and Front Cover Disassembly
3. Rear Crankshaft Oil Seals Removal
4. Cylinder Block Disassembly
5. Cylinder Block Inspection
6. Disassembly of Piston and Connecting Rod Assemblies
7. Inspection of Piston and Connecting Rod Assemblies
8. Cylinder Honing and Boring
9. Crankshaft Inspection
10. Front and Rear Crankshaft Oil Seals Replacement
11. Assembly of Piston and Connecting Rod Assemblies
12. Cylinder Block Assembly
13. Cylinder Head Installation
14. Timing Chain, Sprockets, Guides, and Tensioner Inspection
15. Timing Chain, Sprockets, Guides and Tensioner Installation
16. Front Cover and Component Assembly
17. Heli-Coil
18. RTV Sealant and Components