Operation CHARM: Car repair manuals for everyone.

Driver Inflator Module - Air Bag

DRIVER INFLATOR MODULE (AIR BAG)

CAUTION: SAFETY PRECAUTIONS MUST BE FOLLOWED WHEN HANDLING A DEPLOYED INFLATOR MODULE (AIR BAG). AFTER DEPLOYMENT, THE INFLATOR MODULE (AIR BAG) SURFACE MAY CONTAIN A SMALL AMOUNT OF SODIUM HYDROXIDE, A BY-PRODUCT OF THE DEPLOYMENT REACTION, THAT IS IRRITATING TO THE SKIN AND EYES. MOST OF THE POWDER ON THE INFLATOR MODULE (AIR BAG) IS HARMLESS. AS A PRECAUTION, WEAR GLOVES AND SAFETY GLASSES WHEN HANDLING A DEPLOYED INFLATOR MODULE (AIR BAG), AND WASH YOUR HANDS WITH MILD SOAP AND WATER AFTERWARDS.

CAUTION: WHEN CARRYING A LIVE INFLATOR MODULE (AIR BAG), MAKE SURE THE BAG AND TRIM COVER ARE POINTED AWAY FROM YOU. NEVER CARRY INFLATOR MODULE (AIR BAG) BY THE WIRES OR CONNECTOR ON THE UNDERSIDE OF THE MODULE. IN CASE OF AN ACCIDENTAL DEPLOYMENT, THE BAG WILL DEPLOY WITH MINIMAL CHANCE OF INJURY. WHEN PLACING A LIVE INFLATOR MODULE (AIR BAG) ON A BENCH OR OTHER SURFACE, ALWAYS FACE BAG AND TRIM COVER UP, AWAY FROM THE SURFACE.

CAUTION: NEVER REST A STEERING COLUMN ASSEMBLY ON THE STEERING WHEEL WITH THE INFLATOR MODULE (AIR BAG) FACE DOWN AND COLUMN VERTICAL. THIS IS NECESSARY SO THAT A FREE SPACE IS PROVIDED TO ALLOW THE INFLATOR MODULE (AIR BAG) TO EXPAND IN THE UNLIKELY EVENT OF ACCIDENTAL DEPLOYMENT. OTHERWISE, PERSONAL INJURY COULD RESULT.

NOTICE: In the event deployment has occurred, inspect coil assembly wire and driver inflator module for any signs of scorching, melting or other damage due to excessive heat. If the coil or inflator module has been damaged, replace it.

Removal

CAUTION: WHEN YOU ARE PERFORMING SERVICE ON OR NEAR THE SIR COMPONENTS OR THE WIRING, YOU MUST DISABLE THE SIR SYSTEM. FAILURE TO FOLLOW THE CORRECT PROCEDURE COULD CAUSE AIR BAG DEPLOYMENT, PERSONAL INJURY, OR UNNECESSARY SIR SYSTEM REPAIRS.

1. Disable the SIR system.





2. Remove steering column shroud.
3. Turn steering wheel to 3 o'clock position.





4. Insert a short flat blade screwdriver into the triangle hole in steering wheel shroud.
5. Turn screwdriver to release spring fastener while lifting on corner of bag closest to that fastener.
6. Repeat steps 4 and 5 for next fastener.
7. Turn steering wheel to 9 o'clock position.
8. Repeat steps 4-6 until all spring fasteners are released.
9. Disconnect wiring harness from inflator module.
10. Remove inflator module.

Installation
1. Connect wiring harness to inflator module.
2. Align inflator module studs with holes in steering wheel and press into position.

IMPORTANT: Press each corner of air bag until all spring retainers snap into position.





3. Install steering column shroud.
Torque: Steering Column Shroud Fasteners: 1.5 Nm (13 inch lbs.)
4. Enable the SIR system.