1. Converter Housing

TOOLS REQUIRED
- SA9107T Converter Seal Replacer
- SA9114T Converter Bearing Installer
- SA9129T Support Fixture

ASSEMBLY





1. Inspect all passages to be sure they are clean and open.
2. Press converter bearing into housing using Converter Bearing Installer SA9114T and install snap ring.
3. Install torque converter seal using Converter Seal Replacer SA9107T and install snap ring.

NOTICE: If the converter housing is not supported when the output shaft roller bearing is being pressed in, the housing may collapse.





4. If new output shaft roller bearing is being installed, install press fixture Support Fixture SA9129T with Auto Adapter Pad 310084. Tighten center screw until Auto Adapter Pad is snug against housing.





5. Press in the output shaft roller bearing into housing using Converter Bearing Installer SA9114T. The bearing must be flush or below converter housing surface. Use a straight edge and feeler gauge to make sure the bearing is not cocked in the bore. Check the bearing race at four points. All points must be within 0.04 mm (0.0016 inch) of each other.
6. Install dowel pins if necessary. Use a bolt to pull pin into housing.





7. Place a clean magnet and filter support spring on a new filter and install. Remove old seal if still in pump housing, and install new filter and seal.
8. Install pump/filter assembly. Make sure all components are clean. Use care not to allow pump drive gear to scratch converter housing surface.

IMPORTANT: Clean and lubricate fasteners with Saturn Transaxle Fluid. Wipe off excess fluid.

9. Install pump bolts:
Seven bolts are 6 mm x 22 mm
Five bolts are 6 mm x 45 mm
10. Torque bolts as shown in illustration.
Torque:
Pump-to Converter Housing Bolts: 12 Nm (9 ft. lbs.)

IMPORTANT: The stator shaft bolts are not washer head bolts.

11. Install stator shaft and bolts, if removed.
Torque:
Stator Shaft-to-Pump Bolts: 30 Nm (22 ft. lbs.)





TRANSAXLE PUMP BOLT TORQUE SEQUENCE





12. Clean threads and apply Loctite(r) 242 Thread locker (P/N 21485277) or equivalent to bolts and install the park brawl assembly, using three bolts.
Torque:
Park Pawl Assembly-to-Converter Housing Bolts: 30 Nm (22 ft. lbs.)
13. Install the park lever actuator rod. The end with two tangs fits into the lever.
14. Install the pump-to-case O-ring seal.