11. Input Shaft Clearance Measurement

TOOLS REQUIRED
- SA9119T Input Shaft Holding Tool





1. Remove input shaft bearing from case.
2. Install case bearing on shaft.
3. Install 1st drive gear to case bearing thrust washer.
4. Install first gear into 1st gear clutch assembly. Twist the gear to align the clutch tangs.
5. Install 1st clutch assembly previously assembled.

IMPORTANT: To aid in holding input shaft, use Input Shaft Holding Tool SA9119T in a vise.

6. Use old nut and torque.
Torque:
Input Shaft Clamp Nut: 150 Nm (111 ft. lbs.)





7. Use feeler gauge to measure clearance between 1st drive gear and input shaft bearing.
Clearance
Standard: 0.075 - 0.425 mm (0.003 - 0.017 inch)





8. Measure clearance between 2nd/Reverse drive gear and 2nd/Reverse thrust bearing.
Clearance
Standard: 0.032 - 0.144 mm (0.001 - 0.006 inch)





9. Measure clearance between 4th drive gear and 3/4 drive gear thrust bearing.
Clearance
Standard: 0.057 - 0.219 mm (0.002 - 0.009 inch)





10. Remove input shaft clamp nut, 1st clutch assembly. Thrust washer and input shaft ball bearing.