6. End Cover
ASSEMBLYNOTICE: Prior to using Hub Seal Expander Sizer Kit SA9136T inspect the tools for any nicks or burrs that could damage the input shaft hub seals.
1. Place input hub, with end cover gasket side facing up, on tall support Hub Seal Expander Sizer Kit SA9136T-4 (4).
IMPORTANT: Lube ring seal with Saturn Transaxle Fluid before installing.
2. Place sizer SA9136T-2 (3) over hub, with large internal diameter down, to act as a seal stop.
3. Install Teflon Ring Expander SA9136T-1 (2) on hub and place ring seal on cone.
4. Use Input Shaft Seal Installer SA9143T to install hub ring seal.
5. Remove expander cone from input hub and lift hub off support (4). Remove sizer (3) from support (4). Place hub, end cover gasket side facing up, on Base (Long) SA9136T-4 (4).
6. Size seal ring by placing sizer (3) over hub, with large internal diameter down, until it bottoms out on work table.
7. Place hub, end cover gasket side facing down, on Base (Short) SA9136T-3 (5).
8. Place sizer (3) over hub, with large internal diameter facing down, to act as a seal stop.
IMPORTANT: Lube ring seal with Saturn Transaxle Fluid before installing.
9. Install expander cone (2) on hub and place ring seal on expander cone.
10. Use Input Shaft Seal Installer SA9143T to install hub ring seal.
11. Remove expander cone from hub and lift hub off support (5). Remove sizer (3) from support (5). Place hub, end cover gasket side facing down, in short support.
12. Size seal by placing sizer (3) over hub, with large internal diameter down, until it bottoms out on work table.
13. Install input shaft tube retaining pin, tube seal ring and O-ring seal on the input shaft tube.
14. Slide the tube through the hub and seat the retaining pin in the hub slot provided.
15. Install the output shaft tube retaining pin, tube seal ring and O-ring seal.
16. Install the output shaft hub O-ring seal.
17. Slide output shaft tube through the output shaft hub until the retaining pin rests in the hub.
18. Install new input shaft hub-to-end cover gasket in the end cover.
19. Upon installation of input shaft hub, be sure that the roll pin lines up with the slots in the input hub of the end cover.
20. Install input shaft hub retaining bolts:
- On 1st design, install external bolts to end cover.
1ST DESIGN SHOWN.
Torque:
Input Shaft Pilot Hub-to-End Cover Bolts: 12 Nm (9 ft. lbs.)
- On 2nd design, install internal Torx bolts inside the input shaft hub.
2ND DESIGN SHOWN.
Torque:
Input Shaft Pilot Hub-to-End Cover Torx Bolts: 5 Nm (44 inch lbs.)
21. Lube O-ring and install the output shaft hub assembly in the end cover. Make sure seal does not bind up during installation.
22. Install the output shaft hub retaining ring. Install the output shaft lip seal and retaining ring. Make sure lip seal does not bind up during installation.