Intermediate Shaft Disassemble

COUNTER SHAFT DISASSEMBLY

^ TOOLS REQUIRED
- J 44383 Countershaft Bearing Installer

DISASSEMBLY





1. Press off the 1st gear assembly and the 2nd gear assembly as a unit, from counter shaft using Gear and Bearing Separator Plate J36513 (1), the Countershaft Bearing Installer J44383 (2), and a hydraulic press.





2. Put the 1st gear assembly and 2nd gear assembly, as a unit, on bench.
3. Remove thrust washer (1).
4. Remove roller bearing (2).
5. Remove 1st gear (3).
6. Remove roller bearing (4).
7. Remove bearing bushing (5).
8. Remove thrust washer (6).





9. Remove 1st gear inner cone (1).
10. Remove 1st gear blocking ring (2).
11. Remove 1st gear outer cone (3).
12. Remove 1st/2nd synchronizer assembly (4).





13. Remove 2nd gear outer cone (1).
14. Remove 2nd gear blocking ring (2).
15. Remove 2nd gear inner cone (3).
16. Remove 2nd gear.





17. Remove caged needle bearings from counter shaft.