Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Input Shaft Disassemble


Input Shaft Disassemble

Tools Required
^ J36513 Gear and Bearing Separator Plate
^ J44378 Press Adapter (all shafts)





1. Remove the thrust washer (1).
2. Remove the thrust bearing (2).
3. Remove the 4th gear (3).
4. Remove the caged needle bearing (4).
5. Remove the wavy washer (5).
6. Remove the 4th gear blocking ring (6).





7. Remove the bearing collar and the 3rd/4th synchronizer from the input shaft using the J36513 (2) under the 3rd speed gear, the J44378 (1), and a hydraulic press.





8. Remove the following components as an assembly:
1. The bearing collar (1)
2. The 3rd/4th synchronizer assembly (2)
3. The thrust washer (3)
4. The thrust bearing (4)
5. The 3rd gear blocking ring (5)
6. The wavy washer (6)
7. The 3rd gear (7)





9. Remove the caged needle bearing (1).
10. Remove the caged needle bearing (1).
11. Remove the thrust bearing (2).





12. Press off 5th gear using the J44378 (1), the J36513 (2) and a hydraulic press.