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Home >> Saturn >> 2003 >> VUE L4-2.2L VIN D >> Repair and Diagnosis >> Transmission and Drivetrain >> Manual Transmission/Transaxle >> Service and Repair >> Overhaul (Unit Repair) >> Intermediate Shaft Assemble
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Intermediate Shaft Assemble

COUNTER SHAFT ASSEMBLY

^ TOOLS REQUIRED
- J 24433 Press Tube
- SA9118T Quill Bearing Replacer

ASSEMBLY





IMPORTANT: Lubricate all components with transaxle fluid before installation.

1. Install caged needle bearing (5).
2. Install 2nd gear (4).
3. Install 2nd gear inner cone (3).
4. Install 2nd gear blocking ring (2).
5. Install 2nd gear outer cone (1).





IMPORTANT: Make sure to properly align synchronizer to gear and notches in blocking ring.

IMPORTANT: Observe orientation of synchronizer. The outer shoulder of synchronizer faces 1st gear.

6. Install 1st/2nd synchronizer using Press Tube J24433 and a hydraulic press.





IMPORTANT: Install bearing bushing oil hole 1800 from shaft oil hole.

7. Install thrust washer (2) and bearing bushing (1) using an appropriate tool and a hydraulic press.





8. Install 1st gear outer cone (3).
9. Install 1st gear blocking ring (2).
10. Install 1st gear inner cone (1).





IMPORTANT: The inner steps in both roller bearings must fall into the 1st gear.

11. Install roller bearing.
12. Install 1st gear.
13. Install roller bearing.





14. Install thrust washer using Quill Bearing Replacer SA9118T and a hydraulic press.
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