Surge Tank Hose/Pipe Replacement - Outlet

Surge Tank Hose/Pipe Replacement - Outlet

^ Tools Required
- SA9111E Hose, Clamp Pliers

Removal Procedure





1. Drain the cooling system.
2. Lower the vehicle.
3. Reposition the surge tank outlet hose clamp at the engine using SA9111E.
4. Remove the surge tank outlet hose from the engine.





5. Reposition the surge tank inlet hose clamp.
6. Remove the surge tank inlet hose from the surge tank.





7. Remove the underhood junction block bracket nuts (1,2).
8. Remove the underhood junction block bracket bolt (3).
9. Lift the underhood junction block bracket and position away from the surge tank.





10. Remove surge tank bolt.
11. Lift surge tank and reposition the surge tank outlet hose clamp using SA9111E
12. Remove surge tank outlet hose.

Installation Procedure





1. Route the surge tank outlet hose under the underhood junction block bracket and install the surge tank outlet hose to the engine.
2. Reposition the hose clamp at the engine to secure the hose using SA9111E





3. With the surge tank raised, install the surge tank outlet hose.
4. Reposition the hose clamp to secure the hose using SA9111E

Notice: Refer to Fastener Notice in Service Precautions.

5. Install the surge tank bolt.
^ Tighten the surge tank bolt to 8 Nm (70 inch lbs.).





6. Set the underhood junction block bracket into position.
7. Install the underhood junction block bracket nuts (1,2).
^ Tighten the nuts to 10 Nm (88 inch lbs.).
8. Install the underhood junction block bracket bolt (3).
^ Tighten the bolt to 25 Nm (18 ft. lbs.).





9. Install the surge tank inlet hose to the surge tank.
10. Reposition the hose clamp to secure the hose.
11. Fill the cooling system.