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Home >> Saturn >> 2004 >> ION L4-2.2L VIN F >> Repair and Diagnosis >> Transmission and Drivetrain >> Automatic Transmission/Transaxle >> Service and Repair >> Overhaul >> 60. Forward and Direct Clutch Assembly Installation
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60. Forward and Direct Clutch Assembly Installation

Forward and Direct Clutch Assembly Installation





1. Install the forward clutch and direct clutch assembly (23). Rotate the clutch assembly during installation in order to index the forward and direct clutch plates with the rear internal gear and the rear sun gear assembly.





Important: If dimension A is not within specifications, adjust the forward and direct clutch assembly installation until specifications are met or damage may occur.

2. Measure dimension A.
Installation Height
^ Dimension A should be 50.850-51.825 mm (2.002-2.040 inch).
3. If dimension A is greater than specification, index the forward and direct clutch assembly until the correct specification is met.





Important: Do not bend or damage the lube fluid pipe.

4. Using a plastic hammer, install the lube fluid pipe (85).





5. Install the lube fluid pipe retainer (84)

Notice: Refer to Fastener Notice in Service Precautions.

6. Install the lube fluid pipe retainer bolt/screw (83).
^ Tighten the lube fluid pipe retainer bolt/screw to 3.9 - 6.9 Nm (34.5 - 61.0 inch lbs.).





7. Apply grease to the 5 new case fluid passage seals.
8. Install the 5 new case fluid passage seals (86) into the transmission case assembly.
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