Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

EGR Valve: Service and Repair

EXHAUST GAS RECIRCULATION (EGR) VALVE REPLACEMENT

REMOVAL PROCEDURE
1. Turn OFF the ignition.




2. Disconnect the exhaust gas recirculation (EGR) valve electrical connector.
3. Remove the EGR valve retaining nuts.
4. Remove the EGR valve assembly.
5. Remove the gasket.
6. Clean the EGR valve mating surface.

INSTALLATION PROCEDURE




1. Install the EGR valve with a new gasket to the engine.
2. Install the EGR valve nuts.

NOTE: Refer to Fastener Notice in Service Precautions.

Tighten the nuts to 22 N.m (16 lb ft).

3. Connect the EGR valve electrical connector.