Replacement

Transfer Case Replacement

Removal Procedure





1. Raise and support the vehicle.
2. Remove the propeller shaft.
3. Remove the drain plug to drain the transfer case oil.
4. Remove the exhaust cross-under pipe.





5. Remove the vent tube clamp.
6. Remove the vent tube from the transfer case.





7. Remove the transfer case.

Notice: During removal of the transfer case/output shaft, do not use excessive force or damage to the bushings may occur.

8. Remove the transfer case from the transaxle.

Installation Procedure





1. Install the transfer case to the transaxle.

Notice: Refer to Fastener Notice in Cautions and Notices.

2. Install the transfer case bolts.
- Tighten the bolts to 51 Nm (38 ft. lbs.).





3. Install the vent hose and the clamp to the transfer case.
4. Install the exhaust cross-under pipe.
5. Install the propeller shaft.





6. Remove the transfer case check plug and fill the transfer case with the specified synthetic gear oil.
7. Install the check plug and gasket to the case.
- Tighten the check plug to 44 Nm (33 ft. lbs.).
8. Lower the vehicle.