Tie Rod: Service and Repair

The content of this article reflects the changes identified in TSB Bulletin No. #05-03-08-017 dated December 06, 2005.


SUBJECT: Steering Linkage Outer Tie Rod-to-Steering Knuckle Nut Torque


Rack and Pinion Outer Tie Rod End Replacement


Tools Required
^ SA91100C Tie Rod Separator

Removal Procedure
1. Raise and support the vehicle.
2. Remove the front wheel.





3. Loosen the outer tie rod to inner tie rod jam nut.





4. Remove the tie rod to steering knuckle nut and discard.





5. Use the SA91100C to separate the outer tie rod from the steering knuckle.





6. Remove the outer tie rod from the inner tie rod. Record the number of turns used in removal to aid in the installation.
7. Remove the outer to inner tie rod jam nut and discard.

Installation Procedure
1. Thoroughly clean the inner tie rod threads.





2. Install a new outer to inner tie rod jam nut.





3. Thread the outer tie rod onto the inner tie rod using the previously recorded thread count.





4. Install the outer tie rod to the steering knuckle.

5. Notice: Refer to Fastener Notice in Service Precautions.

Install a new outer tie rod nut.
- Tighten the steering linkage outer tie rod-to-steering knuckle nut to 25 Nm (18 lb ft) Plus 90 degrees

6. Install the front wheel.
7. Set the toe.