Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Alternator: Service and Repair



GENERATOR REPLACEMENT

REMOVAL PROCEDURE




1. Disconnect negative battery cable.
2. Remove the supercharger.
3. Reposition the generator harness boot (3).
4. Remove the generator harness nut (2).
5. Remove the generator harness terminal (1) from the generator.
6. Disconnect the engine harness electrical connector (4) from the generator.




7. Remove the generator bolts.
8. Remove the generator.

INSTALLATION PROCEDURE




1. Position the generator to the engine.
2. Install the generator bolts.

Tighten the bolts to 25 N.m (18 lb ft).

NOTE: Refer to Fastener Notice.




3. Connect the engine harness electrical connector (4) to the generator.
4. Install the generator harness terminal (1) to the generator.
5. Install the generator harness nut (2).

Tighten the nut to 20 N.m (15 lb ft).

6. Position the generator harness boot (3).
7. Install the supercharger.
8. Connect negative battery cable.