Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Drive Motor Fuse: Service and Repair



Generator Battery Fuse Replacement

Removal Procedure

Caution: To help avoid personal injury, be careful when working in the vicinity of the generator battery disconnect control module. Internal components will still be live, 36V potential, even when the cover has been opened or removed.




1. Disconnect the hybrid battery.
2. Remove the plastic nut (2) from the generator battery disconnect control module negative stud.
3. Remove the 36-volt negative battery cable lead (1) from the generator battery disconnect module negative stud.




4. Remove the generator battery fuse (1) from the generator battery disconnect module negative stud.

Installation Procedure




1. Install the generator battery fuse (1) to the generator battery disconnect module negative stud.






Important: Position the plastic nut to the negative battery cable and ensure that the nipple is inserted to the terminal prior to installing the negative cable to the generator battery, Otherwise damage to the nut may occur.

2. Position the plastic nut (2) to the 36-volt negative battery cable lead ensuring that the nipple on the plastic nut is inserted through the hole in the terminal.
3. Install the 36-volt negative battery cable lead (1) and nut to the generator battery disconnect module negative stud.

Tighten the nut to 10.7 N.m (95 lb in).

4. Connect the hybrid battery.