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Home >> Saturn >> 2007 >> ION L4-2.2L >> Repair and Diagnosis >> Powertrain Management >> Emission Control Systems >> Air Injection >> Air Injection Hose/Tube >> Service and Repair >> Secondary Air Injection Pump Outlet Pipe/Hose Replacement
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Secondary Air Injection Pump Outlet Pipe/Hose Replacement



Secondary Air Injection Pump Outlet Pipe/Hose Replacement

Removal Procedure




1. Raise and suitably support the vehicle. Refer to Vehicle Lifting.
2. Disconnect the secondary air injection (AIR) pump outlet hose quick connect fitting at the AIR pump.
3. Lower the vehicle.
4. Remove the intake manifold cover.
5. Remove the AIR pump outlet hose bracket bolt.




6. Remove the AIR pump outlet hose bracket nut.
7. Disconnect the AIR pump outlet hose quick connect fitting at the AIR check valve.
8. Remove the AIR pump outlet hose/pipe.

Installation Procedure




1. Install the AIR pump outlet hose/pipe bracket to the exhaust manifold heat shield stud.
2. Connect the AIR pump outlet hose quick connect fitting at the AIR check valve.

Notice: Refer to Fastener Notice.

3. Install the AIR pump outlet hose bracket nut.

Tighten the nut to 10 N.m (89 lb in).




4. Install the AIR pump outlet hose bracket bolt.

Tighten the bolt to 20 N.m (15 lb ft).

5. Install the intake manifold cover.
6. Raise and suitably support the vehicle.
7. Connect the AIR pump outlet hose quick connect fitting at the AIR pump.
8. Lower the vehicle.

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