Cooling Fan Always On

Cooling Fan Always On (2.4L)

Circuit/System Description

The engine control module (ECM) grounds the cooling fan relay control circuits through an internal solid state device called a driver. The primary function of the driver is to supply the ground for the component being controlled. Each driver has a fault line that is monitored by the ECM. When the ECM is commanding a component ON, the voltage potential of the control circuit should be low, near 0 volts. When the ECM is commanding the control circuit to a component OFF, the voltage potential of the circuit should be high, near battery voltage. If the ECM detects that the actual state of the control circuit does not match the expected state, a DTC will set.

Reference Information

Schematic Reference

Engine Cooling Schematics

Connector End View Reference

* Cooling System Component Views
* Cooling System Connector End Views
* Engine Control Module Connector End Views

Description and Operation

Cooling Fan Description and Operation

Electrical Information Reference

* Circuit Testing
* Connector Repairs
* Testing for Intermittent Conditions and Poor Connections
* Wiring Repairs

DTC Type Reference

Powertrain Diagnostic Trouble Code (DTC) Type Definitions

Scan Tool Reference

* Scan Tool Data List
* Scan Tool Data Definitions
* Scan Tool Output Controls

Circuit/System Verification

1. If DTCs P0480 or P0481 are set, then perform those diagnostics first.
2. Ignition ON, verify with a scan tool that the ECM is not commanding fan activation.
3. Ignition ON, observe that the fan is not activated.

Circuit/System Testing

1. Ignition OFF, disconnect the relays.
2. Ignition ON, observe that the fan is not activated.

^ If the fan is not activated, replace the faulty relay.
^ If the fan is activated, test the fan voltage supply circuits for a short to voltage.

Repair Instructions

* Perform the Diagnostic Repair Verification after completing the diagnostic procedure. Verification Tests
* Cooling Fan and Shroud Replacement (2.0L (LSJ)) Cooling Fan and Shroud Replacement (2.2L (L61), 2.4L (LE5))
* Fan Shroud Replacement
* Engine Control Module Replacement

Repair Verification

1. Ignition ON, verify with a scan tool that the ECM is not commanding fan activation.
2. Ignition ON, observe that the fan is not activated.