Operation CHARM: Car repair manuals for everyone.

36. Cylinder Head Assemble



Cylinder Head Assemble

Tools Required

* J 8062 Valve Spring Compressor
* J 9666 Valve Spring Tester
* J 43963 Valve Spring Compressor (off car)





Notice: In order to avoid damage, install the spark plugs after the cylinder head has been installed on the engine.

1. Install NEW cylinder head plugs. Coat the plugs with sealer GM P/N 12345382 (Canadian P/N 10953489) or equivalent.




2. Assemble the valves.
3. Use the following steps to measure valve runout:
1. Apply a dab of Prussian blue on the entire valve face. Seat the valve but do not rotate it. The Prussian blue traces transferred to the valve seat are an indication of concentricity of the valve seat.
2. Clean all traces of Prussian blue.
3. Apply a dab of Prussian blue on the valve seat and repeat the check. The traces of Prussian blue transferred to the valve face indicates valve face concentricity.




4. Replace the valves, if required.




5. Install the new valve seals. Fully seat the seals on the valve guides.




6. Install the spring.




7. Install the retainer.
8. Using the J8062 and the J43963, compress the valve spring.
9. Install the valve keys.
10. Slowly release the J8062 and the J43963 from the valve/spring assembly.
11. Inspect for proper valve key seating.
12. Install the remaining valves, springs, and other components.





Notice: Refer to Fastener Notice.

13. Install the cylinder head air bleed tube.

Tighten the tube to 15 N.m (11 lb ft).