Operation CHARM: Car repair manuals for everyone.
Home >> Saturn >> 2007 >> RELAY AWD V6-3.9L >> Repair and Diagnosis >> Heating and Air Conditioning >> Air Duct >> Service and Repair >> Defroster Air Outlet Duct Replacement
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Defroster Air Outlet Duct Replacement



Defroster Air Outlet Duct Replacement

Tools Required

J 38778 Door Trim Pad Clip Remover

Removal Procedure

Important: The defroster door must be closed to allow clearance during defroster duct removal.

1. Set the HVAC controls in the VENT mode to close the defroster door.
2. Remove the instrument panel (I/P) carrier.




3. Remove the defroster outlet duct bolts.




4. Using the J 38778 remove the defroster outlet duct retaining clips.
5. Remove the defroster outlet duct from the I/P carrier.

Installation Procedure




1. Install the defroster outlet duct to the I/P carrier.






Notice: Refer to Fastener Notice.

2. Install the defroster outlet duct bolts.

Tighten the bolts to 1.2 N.m (11 lb in).

3. Install the I/P carrier.
pro multis · About Operation CHARM