Operation CHARM: Car repair manuals for everyone.
Home >> Scion >> 2008 >> xD L4-1.8L (2ZR-FE) >> Repair and Diagnosis >> Starting and Charging >> Starting System >> Starter Motor >> Service and Repair >> Installation
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Installation








2ZR-FE STARTING: STARTER: INSTALLATION

INSTALLATION

1. INSTALL STARTER ASSEMBLY






(a) Install the starter assembly with the 2 bolts.
Torque: 37 Nm (377 kgf-cm, 27 ft-lbf)






(b) Connect the connector.
(c) Connect terminal 30 with the nut.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
(d) Close the terminal cap.
2. INSTALL FLYWHEEL HOUSING SIDE COVER






(a) Insert the protruding portion into the end of the cylinder block and while pushing it along the cylinder block, fit the claw into the cylinder block.
NOTICE:
- Make sure that the claw makes a click sound, indicating that it fits tightly.
- Replace the claw with a new one if it does not fit tightly or is deformed.

3. INSTALL ENGINE UNDER COVER RH
4. INSTALL ENGINE UNDER COVER LH
5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
pro multis · About Operation CHARM