Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Reassembly





BRAKE: FRONT BRAKE: REASSEMBLY

1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG

2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP

3. INSTALL PISTON SEAL

(a) Apply lithium soap base glycol grease to a new piston seal.





(b) Install the piston seal onto the disc brake cylinder.

NOTICE:
Securely install the piston seal into the groove of the disc brake cylinder.

4. INSTALL FRONT DISC BRAKE PISTON

(a) Apply lithium soap base glycol grease to the piston and a new cylinder boot.





(b) Install the cylinder boot onto the piston.

NOTICE:
Securely install the cylinder boot into the groove of the piston.

(c) Install the piston into the disc brake cylinder.

NOTICE:
Do not forcibly install the piston into the disc brake cylinder.

5. INSTALL CYLINDER BOOT

(a) Install the cylinder boot into the disc brake cylinder.





NOTICE:
Securely install the cylinder boot into the groove of the disc brake cylinder.

(b) Using a screwdriver, install a new set ring.

NOTICE:
* Securely install the set ring into the groove of the cylinder boot.
* Do not damage the cylinder boot.