Installation

BRAKE (REAR): REAR BRAKE: INSTALLATION; 2013 MY FR-S [03/2012 -]

HINT
* Use the same procedure for RH and LH sides.
* The procedure listed below is for LH side.

1. INSTALL REAR DISC BRAKE CYLINDER SLIDE BUSH

(a) Apply a light layer of lithium soap base glycol grease to the inner face of a new rear disc brake cylinder slide bush.









HINT
Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to each rear disc brake cylinder slide bush.

(b) Install the 2 rear disc brake cylinder slide bushes to the caliper support bracket.

2. INSTALL REAR DISC BRAKE REAR CYLINDER SLIDE PIN

(a) Apply a light layer of lithium soap base glycol grease to the contact face between a new bush and rear disc brake rear cylinder rear disc brake cylinder slide pin.









(b) Install the new bush to the rear disc brake rear cylinder rear disc brake cylinder slide pin.

(c) Apply a light layer of lithium soap base glycol grease to entire circumference of the rear disc brake rear cylinder rear disc brake cylinder slide pin and fitting part.

(d) Install the rear disc brake rear cylinder rear disc brake cylinder slide pin to the caliper support bracket.

3. INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN

(a) Apply a light layer of lithium soap base glycol grease to entire circumference of the rear disc brake cylinder slide pin and fitting part.









(b) Install the rear disc brake cylinder slide pin to the caliper support bracket.

4. INSTALL REAR DISC

(a) Align the matchmarks placed when removing, install the rear disc to the axle hub.

HINT
When using a new rear disc, install it so that rear disc runout is minimum.

5. ADJUST PARKING BRAKE

6. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG

(a) Install the parking brake shoe adjusting hole plug to the rear disc.

7. INSTALL CALIPER SUPPORT BRACKET

(a) Install the caliper support bracket with the 2 new bolts.

Torque : 66 Nm (673 kgf-cm, 49 ft-lbf)

(b) Apply a light of lithium soap base glycol grease to contact section of the rear disc brake pad support plate with the rear disc brake pad.









8. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE

(a) Apply a light of lithium soap base glycol grease to contact section of the rear disc brake pad support plate with the rear disc brake pad.









(b) Install the rear disc brake pad support plate to the caliper support bracket.

9. INSTALL REAR DISC BRAKE ANTI SQUEAL SHIM KIT

(a) Apply disc brake grease to the rear disc brake anti squeal shim kit.









(b) Put the rear disc anti squeal shim kit to each rear disc brake pad.

10. INSTALL REAR DISC BRAKE PAD KIT

(a) Install the rear disc brake pad kit to the caliper support bracket.

11. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY LH

(a) Apply the rear disc brake cylinder assembly LH to the caliper support bracket.

Torque : 26 Nm (265 kgf-cm, 19 ft-lbf)

12. CONNECT REAR FLEXIBLE HOSE LH

(a) Connect the rear left flexible hose with 2 new gaskets and the new union bolt.

Torque : 18 Nm (184 kgf-cm, 13 ft-lbf)

13. ADD BRAKE FLUID Service and Repair

14. BLEED BRAKE LINE Service and Repair

15. INSPECT BRAKE FLUID LEAK

16. INSPECT FLUID LEVEL Testing and Inspection

17. INSTALL REAR WHEEL

Torque : 120 Nm (1224 kgf-cm, 89 ft-lbf)