Reassembly

FA20 LUBRICATION: OIL PUMP: REASSEMBLY; 2013 MY FR-S [03/2012 -]

1. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE (for Exhaust Side of Bank 2)









(a) Install the back-up ring to the camshaft timing oil control valve.

(b) Apply a light coat of engine oil to a new O-ring and install it to the camshaft timing oil control valve.

(c) Install the camshaft timing oil control valve with the 2 bolts.





Torque : 6.4 Nm (65 kgf-cm, 57 in-lbf)

NOTICE:
* If a component has been dropped or subjected to a strong impact, replace it.
* Make sure that the O-ring is not damaged or does not jump out of position during installation.

2. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE (for Intake Side of Bank 2)









(a) Install the back-up ring to the camshaft timing oil control valve.

(b) Apply a light coat of engine oil to a new O-ring and install it to the camshaft timing oil control valve.

(c) Install the camshaft timing oil control valve with the 2 bolts.





Torque : 6.4 Nm (65 kgf-cm, 57 in-lbf)

NOTICE:
* If a component has been dropped or subjected to a strong impact, replace it.
* Make sure that the O-ring is not damaged or does not jump out of position during installation.

3. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE (for Exhaust Side of Bank 1)









(a) Install the back-up ring to the camshaft timing oil control valve.

(b) Apply a light coat of engine oil to a new O-ring and install it to the camshaft timing oil control valve.

(c) Install the camshaft timing oil control valve with the 2 bolts.





Torque : 6.4 Nm (65 kgf-cm, 57 in-lbf)

NOTICE:
* If a component has been dropped or subjected to a strong impact, replace it.
* Make sure that the O-ring is not damaged or does not jump out of position during installation.

4. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE (for Intake Side of Bank 1)









(a) Install the back-up ring to the camshaft timing oil control valve.

(b) Apply a light coat of engine oil to a new O-ring and install it to the camshaft timing oil control valve.

(c) Install the camshaft timing oil control valve with the 2 bolts.





Torque : 6.4 Nm (65 kgf-cm, 57 in-lbf)

NOTICE:
* If a component has been dropped or subjected to a strong impact, replace it.
* Make sure that the O-ring is not damaged or does not jump out of position during installation.

5. INSTALL VVT SENSOR (for Exhaust Side of Bank 2)

(a) Apply a light coat of engine oil to the new O-ring of the VVT sensor.

(b) Install the VVT sensor with the bolt.





Torque : 6.4 Nm (65 kgf-cm, 57 in-lbf)

6. INSTALL VVT SENSOR (for Intake Side of Bank 2)

(a) Apply a light coat of engine oil to the new O-ring of the VVT sensor.

(b) Install the VVT sensor with the bolt.





Torque : 6.4 Nm (65 kgf-cm, 57 in-lbf)

7. INSTALL VVT SENSOR (for Exhaust Side of Bank 1)

(a) Apply a light coat of engine oil to the new O-ring of the VVT sensor.

(b) Install the VVT sensor with the bolt.





Torque : 6.4 Nm (65 kgf-cm, 57 in-lbf)

8. INSTALL VVT SENSOR (for Intake Side of Bank 1)

(a) Apply a light coat of engine oil to the new O-ring of the VVT sensor.

(b) Install the VVT sensor with the bolt.





Torque : 6.4 Nm (65 kgf-cm, 57 in-lbf)

9. INSTALL ENGINE OIL TEMPERATURE SENSOR

(a) Install a new gasket to the engine oil temperature sensor.

(b) Using a 19 mm deep socket wrench, install the engine oil temperature sensor to the cylinder head sub-assembly.









Torque : 18 Nm (184 kgf-cm, 13 ft-lbf)

10. INSTALL ENGINE OIL PRESSURE SWITCH ASSEMBLY

(a) Apply adhesive to 2 or 3 threads of the engine oil pressure switch assembly.









Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

(b) Using a 24 mm deep socket wrench, install the engine oil pressure switch assembly.









Torque : 18 Nm (184 kgf-cm, 13 ft-lbf)

NOTICE:
Do not start the engine for at least 1 hour after installation.

11. INSTALL OIL FILTER UNION Replacement

12. INSTALL OIL FILTER SUB-ASSEMBLY Replacement