Installation

FA20 ENGINE MECHANICAL: ENGINE UNIT: INSTALLATION; 2013 MY FR-S [03/2012 -]

1. INSTALL IGNITION COIL ASSEMBLY

(a) Install the 4 ignition coils with the 4 bolts.

Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)

2. INSTALL NO. 1 WATER BY-PASS PIPE (for Manual Transmission)

(a) Install the No. 1 water by-pass pipe with the 2 bolts.

Torque : 6.4 Nm (65 kgf-cm, 57 in-lbf)

(b) Connect the water by-pass hose with the hose clamp.

3. INSTALL NO. 1 WATER BY-PASS PIPE (for Automatic Transmission)

(a) Install the No. 1 water by-pass pipe with the 2 bolts.

Torque : 6.4 Nm (65 kgf-cm, 57 in-lbf)

(b) Connect the 2 water by-pass hoses with the 2 hose clamps.

4. CONNECT NO. 3 TRANSMISSION OIL COOLER HOSE (for Automatic Transmission)

(a) Connect the No. 3 transmission oil cooler hose with the hose clamp.

5. INSTALL NO. 2 WATER BY-PASS HOSE

(a) Connect the No. 2 water by-pass hose with the clamp.





6. CONNECT NO. 2 VENTILATION HOSE

(a) Connect the No. 2 ventilation hose.

7. INSTALL ENGINE WIRE

(a) Connect the ground wire with the 2 bolts.

Torque : 19 Nm (194 kgf-cm, 14 ft-lbf)

(b) Connect each connector and each clamp to fix the engine wire as shown in the illustration, and check that the engine wire is correctly installed.









8. INSTALL PUMP DRIVE CASE ASSEMBLY Installation

9. INSTALL VALVE LIFTER Installation

10. INSTALL FUEL PUMP ASSEMBLY Installation

11. INSTALL FUEL INJECTOR SEAL Installation

12. INSTALL FUEL INJECTOR ASSEMBLY Installation

13. INSTALL FUEL DELIVERY PIPE LH Installation

14. INSTALL FUEL DELIVERY PIPE RH Installation

15. INSTALL FUEL DELIVERY PIPE Installation

16. INSTALL NO. 2 FUEL DELIVERY PIPE Installation

17. INSTALL INTAKE MANIFOLD

(a) Install 2 new gaskets to the intake manifold.

(b) Install the intake manifold with the 6 bolts.

Torque : 25 Nm (255 kgf-cm, 18 ft-lbf)

(c) Engage the 2 clamps and connect the 4 connectors.

(d) Connect the fuel pump connector.

(e) Connect the No. 1 vacuum switching valve assembly connector.

(f) Connect the vacuum sensor connector.

(g) Connect the 2 water by-pass hoses to the throttle body assembly.

(h) Connect the throttle body assembly connector.

18. CONNECT VENTILATION HOSE Installation

19. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY

(a) Install the fuel delivery pipe sub-assembly to the fuel pump assembly with a new gasket and the union bolt.

Torque : 31 Nm (316 kgf-cm, 23 ft-lbf)

(b) Connect the No. 2 fuel vapor feed hose.

(c) Install the bolt and connect the fuel delivery pipe sub-assembly.

Torque : 6.4 Nm (65 kgf-cm, 57 in-lbf)

20. INSTALL INJECTOR COVER (for Bank 2)

(a) Install the injector cover to the intake manifold with the 2 bolts.

Torque : 19 Nm (194 kgf-cm, 14 ft-lbf)

21. INSTALL INJECTOR COVER (for Bank 1)

(a) Install the injector cover to the intake manifold with the 2 bolts.

Torque : 19 Nm (194 kgf-cm, 14 ft-lbf)

22. INSTALL COMPRESSOR WITH MAGNET CLUTCH Installation

23. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY Installation

24. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY Installation

25. INSTALL OIL LEVEL DIPSTICK GUIDE Installation

26. INSTALL GENERATOR ASSEMBLY

(a) Install the generator assembly with the 2 bolts.

Torque : 25 Nm (255 kgf-cm, 18 ft-lbf)

27. INSTALL FAN AND GENERATOR V BELT Installation

28. INSTALL BELT GENERATOR COVER Installation

29. INSTALL GENERATOR COVER Installation