Reassembly

FA20 BATTERY / CHARGING: GENERATOR: REASSEMBLY; 2013 MY FR-S [03/2012 -]

1. INSTALL GENERATOR HOLDER WITH RECTIFIER

(a) Install the generator holder with rectifier with the 3 bolts.

(b) Install the terminal with the nut.

Torque : 8.9 Nm (91 kgf-cm, 79 in-lbf)

2. INSTALL BRUSH

(a) Using a soldering iron, install the 2 brushes to the brush holder assembly.

(b) Install the cover B to the brush holder assembly.

3. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY

(a) Install the generator brush holder assembly with the 4 bolts.

Bolt A - Torque : 2.0 Nm (20 kgf-cm, 18 in-lbf)

Bolt B - Torque : 3.9 Nm (40 kgf-cm, 35 in-lbf)

(b) While pushing the 2 brushes into the generator rear end cover, insert a 1.0 mm (0.0394 in.) pin into the generator rear end cover.

NOTICE:
Remove the pin after reassembling the generator.

4. INSTALL GENERATOR COIL ASSEMBLY

(a) Install the generator coil assembly with the 6 bolts.

Torque : 2.0 Nm (20 kgf-cm, 18 in-lbf)

5. INSTALL GENERATOR ROTOR BEARING

(a) Using SST and a press, press in a new generator rotor bearing.

SST : 09632-36010

SST : 09820-36010

6. INSTALL GENERATOR DRIVE END FRAME BEARING

(a) Using SST and a press, press in a new generator drive end frame bearing.

SST : 09950-60010

09951-00520

SST : 09950-70010

09951-07100

(b) Install the bearing retainer with the 4 screws.

Torque : 3.9 Nm (40 kgf-cm, 35 in-lbf)

7. INSTALL GENERATOR DRIVE END FRAME ASSEMBLY

(a) Install the generator drive end frame assembly to the generator rotor assembly.

8. INSTALL GENERATOR PULLEY

(a) Mount the generator in a vise between aluminum plates.

(b) Install the generator pulley with the nut.

Torque : 108 Nm (1101 kgf-cm, 80 ft-lbf)

9. INSTALL GENERATOR REAR END COVER

(a) using the heat gun, heat the generator rear end cover.

Heating Temperature:

(b) Install the generator rear end cover.

(c) Pull out the pin of the generator rear end cover.

(d) Install the 4 through bolts.

Torque : 4.4 Nm (45 kgf-cm, 39 in-lbf)