Reassembly

FA20 STARTING: STARTER (for Automatic Transmission): REASSEMBLY; 2013 MY FR-S [03/2012 -]

1. INSTALL STARTER PLANETARY GEAR

(a) Apply high-temperature grease to the planetary gears and pins of the planetary shaft.

(b) Install the 3 starter planetary gears.

2. INSTALL RUBBER SEAL

(a) Install the rubber seal to the starter drive housing assembly.

3. INSTALL STARTER ARMATURE ASSEMBLY

(a) Install the starter armature assembly to the starter yoke assembly.

4. INSTALL STARTER BRUSH HOLDER ASSEMBLY

(a) Install the 4 brushes and 4 brush springs.

(b) Install the starter brush holder assembly to the starter armature assembly. Push the 4 brushes.

5. INSTALL STARTER COVER

(a) Install the dust starter protector to the starter yoke assembly.

(b) Align the starter brush holder assembly read wire rubber with the groove of the starter cover.

- Torque : 1.5 Nm (15 kgf-cm, 13 in-lbf)

6. INSTALL STARTER ARMATURE PLATE

(a) Align the claw of the starter yoke assembly with the groove the starter armature plate.

(b) Install the starter armature plate to the starter yoke assembly.

Text in illustration

7. INSTALL STARTER YOKE ASSEMBLY

(a) Align the claw of the starter yoke assembly with the groove inside the starter drive housing assembly.

Install the starter yoke assembly together with the starter armature assembly to the starter drive housing assembly.

(b) Using a "TORX" socket wrench T25, install the 2 through bolts.

Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)

8. INSTALL MAGNET STARTER SWITCH ASSEMBLY

(a) Apply high-temperature grease to the plunger and hook as shown in the illustration.

(b) Hook the plunger and hook of the magnet starter switch assembly to the lever of the starter drive housing assembly.

Torque : 7.5 Nm (76 kgf-cm, 66 in-lbf)

(d) Connect the lead wire to terminal C with the nut.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)