Operation CHARM: Car repair manuals for everyone.

Disassembly






FA20 STARTING: STARTER (for Manual Transmission): DISASSEMBLY; 2013 MY FR-S [03/2012 -]

1. REMOVE MAGNET STARTER SWITCH ASSEMBLY

(a) Remove the nut and disconnect the lead wire from terminal C.





(b) Remove the 2 screws and the magnet starter switch assembly from the starter drive housing assembly.





2. REMOVE STARTER COVER

(a) Remove the 2 through bolts and 2 screws, and remove the starter cover.





3. REMOVE STARTER BRUSH HOLDER ASSEMBLY

(a) Remove the starter brush holder assembly.





HINT
Hold the brush with your fingers so that the brush spring does not come flying out.

4. REMOVE STARTER YOKE ASSEMBLY

(a) Remove the starter yoke assembly and starter armature assembly together from the starter drive housing assembly.





5. REMOVE STARTER ARMATURE ASSEMBLY

(a) Pull out the starter armature assembly from the starter yoke assembly.





6. REMOVE STARTER HOUSING RUBBER

(a) Remove the starter housing rubber, seal rubber and plate from the starter drive housing assembly.









7. REMOVE STARTER PLANETARY GEAR

(a) Remove the 3 starter planetary gears from the starter clutch sub-assembly.





8. REMOVE STARTER CLUTCH SUB-ASSEMBLY

(a) Remove the starter clutch sub-assembly together with the drive lever set pin from the starter drive housing assembly.





(b) Using a 14 mm deep socket wrench, remove the stopper from snap ring.









(c) Using snap ring pliers, remove the snap ring and stopper.





(d) Pull out the over running clutch from the shaft.





(e) Remove the internal gear assembly from the shaft.