Reassembly

FA20 STARTING: STARTER (for Manual Transmission): REASSEMBLY; 2013 MY FR-S [03/2012 -]

1. INSTALL STARTER CLUTCH SUB-ASSEMBLY

(a) Apply high-temperature grease to the shaft as shown in the illustration.

(b) Install the internal gear to the shaft.

(d) Install the over running clutch to the shaft.

(e) Install the stopper to the shaft.

Using snap ring pliers, install the snap ring.

(f) Using a press, press the snap ring into the stopper.

(g) Install the starter clutch sub-assembly together with the drive lever set pin to the starter drive housing assembly.

2. INSTALL STARTER PLANETARY GEAR

(a) Apply high-temperature grease to the planetary gears and pins of the planetary shaft.

(b) Install the 3 starter planetary gears.

3. INSTALL STARTER HOUSING RUBBER

(a) Install the starter housing rubber, seal rubber and plate to the starter drive housing assembly.

4. INSTALL STARTER ARMATURE ASSEMBLY

(a) Install the starter armature assembly to the starter yoke assembly.

5. INSTALL STARTER YOKE ASSEMBLY

(a) Align the claw of the starter yoke assembly with the groove inside the starter drive housing assembly.

(b) Install the starter yoke assembly together with the starter armature assembly to the starter drive housing assembly.

6. INSTALL STARTER BRUSH HOLDER ASSEMBLY

(a) Install a 24 mm socket to the starter brush holder assembly.

(b) Install the starter brush holder assembly to the starter armature assembly.

7. INSTALL STARTER COVER

(a) Install the starter cover with 2 screws and 2 bolts.

Bolt - Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)

Screw - Torque : 1.4 Nm (14 kgf-cm, 12 in-lbf)

8. INSTALL MAGNET STARTER SWITCH ASSEMBLY

(a) Install the magnet starter switch assembly with the 2 screws.

Torque : 7.5 Nm (76 kgf-cm, 66 in-lbf)

(b) Connect the lead wire to terminal C with the nut.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)