Operation CHARM: Car repair manuals for everyone.

Removal






CLUTCH: CLUTCH UNIT: REMOVAL; 2013 MY FR-S [03/2012 -]

1. REMOVE MANUAL TRANSMISSION ASSEMBLY

Removal

2. REMOVE CLUTCH RELEASE FORK SUB-ASSEMBLY

(a) Remove the clutch release fork sub-assembly with the clutch release bearing assembly from the manual transmission assembly.





3. REMOVE CLUTCH RELEASE BEARING ASSEMBLY

(a) Disengage the 2 release bearing hub clips and remove the clutch release bearing assembly from the clutch release fork sub-assembly.





4. REMOVE RELEASE BEARING HUB CLIP

(a) Remove the 3 release bearing hub clips from the clutch release bearing assembly.

5. REMOVE CLUTCH RELEASE FORK BOOT

(a) Remove the clutch release fork boot from the manual transmission assembly.





6. REMOVE RELEASE FORK SUPPORT

(a) Remove the release fork support from the manual transmission assembly.





7. REMOVE CLUTCH COVER ASSEMBLY

(a) Put the matchmarks on the clutch cover assembly and the flywheel sub-assembly.









(b) Loosen the 6 bolts one turn at a time until spring tension is released.

(c) Remove the 6 bolts and pull off the clutch cover assembly.

NOTICE:
Do not drop the clutch disc assembly.

8. REMOVE CLUTCH DISC ASSEMBLY

(a) Remove the clutch disc assembly.

NOTICE:
Keep the lining part of the clutch disk and the surfaces of the pressure plate and flywheel free of oil and foreign matter.