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Reassembly






TL70 MANUAL TRANSMISSION / TRANSAXLE: OUTPUT SHAFT: REASSEMBLY; 2013 MY FR-S [03/2012 -]

1. INSTALL REVERSE GEAR

(a) Apply manual transmission gear oil to the mounting point of the output shaft, reverse gear bearing and inside surface and taper cone of the reverse gear.





(b) Install the reverse gear bearing and reverse gear to the output shaft.

2. INSTALL NO. 3 TRANSMISSION HUB SLEEVE

(a) Apply manual transmission gear oil to the moving parts of the No. 3 transmission clutch hub.









(b) As shown in the illustration, install the No. 3 transmission hub sleeve to the No. 3 transmission clutch hub, and install the 3 No. 1 synchromesh shifting keys and 3 synchromesh shifting key springs all together, and then install the 3 synchromesh shifting key balls.

HINT
* Install the synchromesh shifting key ball while holding down the No. 1 synchromesh shifting key spring.
* After the installation, let the No. 1 synchromesh shifting key spring settle down.

3. INSTALL NO. 3 TRANSMISSION CLUTCH HUB

(a) Install the No. 2 synchronizer ring to the reverse gear.





(b) Using SST and a press, install the No. 3 transmission clutch hub.

SST : 09309-37010

HINT
* Align the No. 3 transmission clutch hub and the No. 3 synchronizer ring so that they can fit together.
* After the No. 3 transmission clutch hub is installed, check that the No. 3 synchronizer ring moves in the thrust direction.
* Make sure to press fit the No. 3 transmission clutch hub until it touches the output shaft.

4. INSTALL NO. 3 TRANSMISSION CLUTCH HUB SHAFT SNAP RING

(a) Select a No. 3 transmission clutch hub shaft snap ring that is suitable to retain the specific thrust clearance between the No. 3 transmission clutch hub and No. 3 transmission clutch hub shaft snap ring.





Standard clearance:

0 to 0.1 mm (0 to 0.00394 in.)

HINT
Select the thickest No. 3 transmission clutch hub shaft snap ring possible for installation.

No. 3 Transmission Clutch Hub Shaft Snap Ring Thickness





(b) Using a snap ring expander, install a new No. 3 transmission clutch hub shaft snap ring to the output shaft.

5. INSTALL 2ND GEAR

(a) Apply manual transmission gear oil to the mounting point of the output shaft, 2nd gear needle roller bearing and inside surface and taper cone of the reverse gear.





(b) Install the 2nd gear needle roller bearing and 2nd gear to the output shaft.

6. INSTALL NO. 1 TRANSMISSION HUB SLEEVE

(a) Apply manual transmission gear oil to the moving parts of the No. 1 transmission clutch hub.









(b) As shown in the illustration, install the No. 1 transmission hub sleeve to the No. 1 transmission clutch hub, and install the 3 No. 1 synchromesh shifting keys and 3 synchromesh shifting key springs all together, and then install the 3 synchromesh shifting key balls.

HINT
* Install the synchromesh shifting key ball while holding down the No. 1 synchromesh shifting key spring.
* After the installation, let the No. 1 synchromesh shifting key spring settle down.

7. INSTALL NO. 1 TRANSMISSION CLUTCH HUB

(a) Align and install the No. 1 synchronizer ring set (for 2nd gear) in the position, as shown in the illustration.





HINT
* Align the middle ring claw with the groove in the 2nd gear.
* Align the inner ring claw with the groove in the outer ring.

(b) Using SST and a press, install the No. 1 transmission clutch hub.





SST : 09309-35010

SST : 09631-12090

HINT
* Align the No. 1 transmission clutch hub and the No. 1 synchronizer ring set (for 2nd gear) so that they can fit together.
* After the No. 1 transmission clutch hub is installed, check that the No. 1 synchronizer ring set (for 2nd gear) moves in the thrust direction.
* Make sure to press fit the No. 1 transmission clutch hub until it touches the output shaft.

(c) Align and install the No. 1 synchronizer ring set (for 1st gear) in the position, as shown in the illustration.





HINT
* Align the outer ring claw with the groove in No. 1 transmission clutch hub.
* Align the inner ring claw with the groove in the outer ring.

8. INSTALL 1ST GEAR

(a) After the output shaft is installed, apply manual transmission gear oil to the mounting point of the output shaft, 1st gear bearing inner race, 1st gear needle roller bearing, and inside surface and taper cone of the 1st gear.









(b) Install the 1st shift restrict ball, 1st gear, 1st gear needle roller bearing and 1st gear bearing inner race to the output shaft.

HINT
Align the middle ring claw with the groove in the 1st gear.

9. INSTALL REAR OUTPUT SHAFT BEARING

(a) Using SST and a press, as shown in the illustration, install the rear output shaft bearing.









SST : 09309-35010

SST : 09316-60011

09316-00021

HINT
Make sure to press fit the rear output shaft bearing until it touches the 1st gear bearing inner race.

10. INSTALL 6TH GEAR SUB-ASSEMBLY

(a) Using SST and a press, install the 6th gear sub-assembly.





SST : 09309-35010

HINT
Make sure to press fit the 6th gear sub-assembly until it touches the rear output shaft bearing.

11. INSTALL 6TH GEAR SHAFT SNAP RING

(a) Select a 6th gear shaft snap ring that is suitable to retain the specific thrust clearance between the 6th gear and 6th gear shaft snap ring.





Standard clearance:

0 to 0.11 mm (0 to 0.00433 in.)

HINT
Select the thickest 6th gear shaft snap ring possible for installation.

6th Gear Shaft Snap Ring Thickness





(b) Using a brass bar and hammer, install a new 6th gear shaft snap ring to the output shaft.
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