Operation CHARM: Car repair manuals for everyone.

Part 1






TL70 MANUAL TRANSMISSION / TRANSAXLE: MANUAL TRANSAXLE UNIT: DISASSEMBLY; 2013 MY FR-S [03/2012 -]

1. REMOVE MANUAL TRANSMISSION FILLER PLUG

(a) Remove the manual transmission filler plug and manual transmission filler plug gasket.





2. REMOVE MANUAL TRANSMISSION DRAIN PLUG SUB-ASSEMBLY

(a) Remove the manual transmission drain plug sub-assembly and manual transmission drain plug gasket.





3. REMOVE RELEASE FORK SUPPORT

(a) Using a 19 mm deep socket wrench, remove the release fork support from the clutch housing.





4. REMOVE BACK-UP LIGHT SWITCH ASSEMBLY

(a) Disengage the 3 clamps.





(b) Using a 19 mm union nut wrench, remove the back-up light switch assembly and gasket.





5. REMOVE NEUTRAL POSITION SWITCH ASSEMBLY

(a) Disengage the clamp.





(b) Using a 19 mm union nut wrench, remove the neutral position switch assembly and gasket.





6. REMOVE WIRE HARNESS CLAMP BRACKET

(a) Remove the bolt and wire harness clamp bracket.





7. REMOVE LOCK BALL PIN

(a) Using a 10 mm hexagon socket wrench, remove the No. 2 straight screw plug, shift and select lever spring and lock ball pin.





8. REMOVE NO. 2 STRAIGHT SCREW PLUG

(a) Using a 27 mm deep socket wrench, remove the No. 2 straight screw plug, shift and select lever spring and lock ball pin.





9. REMOVE MANUAL TRANSMISSION EXTENSION HOUSING SUB-ASSEMBLY

(a) Remove the bolt.





(b) Remove the 8 bolts and clamp.









(c) Using a plastic hammer, remove the manual transmission extension housing sub-assembly.





NOTICE:
* Be sure to remove the manual transmission extension housing sub-assembly while the transmission is in neutral.
* Do not damage the manual transmission extension housing sub-assembly.

10. REMOVE EXTENSION HOUSING REAR OIL SEAL

(a) Using a screwdriver with its tip wrapped with protective tape, remove the extension housing rear oil seal.









NOTICE:
Do not damage the manual transmission extension housing sub-assembly.

HINT
Remove the manual transmission extension housing sub-assembly while protecting it with a piece of cloth.

11. REMOVE EXTENSION HOUSING DUST DEFLECTOR

(a) Using a plastic hammer, remove the extension housing dust deflector.





12. REMOVE MANUAL TRANSMISSION EXTENSION HOUSING OIL SEAL

(a) Using a screwdriver with its tip wrapped with protective tape, remove the manual transmission extension housing oil seal.









NOTICE:
Do not damage the manual transmission extension housing sub-assembly.

HINT
Remove the manual transmission extension housing sub-assembly while protecting it with a piece of cloth.

13. REMOVE NO. 2 EXTENSION HOUSING OIL RECEIVER PIPE

(a) Remove the No. 2 extension housing oil receiver pipe.





14. REMOVE NO. 1 EXTENSION HOUSING OIL RECEIVER PIPE

(a) Remove the bolt, No. 1 extension housing oil receiver pipe and stopper plate.





(b) Remove the extension housing ring pin.





15. REMOVE NO. 1 SHIFT FORK SHAFT

(a) Slide and remove the No. 1 shift fork shaft and No. 2 shift inter lock pin.