Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Output Shaft: Service and Repair






DISASSEMBLY
1. Take out the seal rings. Be careful not to damage the seal rings.
2. Take out the snap ring (out). Be careful not to damage the splices.





3. Using a press, remove the reduction drive gear.





4. Using a press, remove the ball bearing.
5. Make sure that each component is free of harmful gouges, cuts, or dust.





ASSEMBLY
1. Press-fit the ball bearing and reduction drive gear to the shaft.
2. Fit the snap ring securely in the snap ring grove on the shaft.
3. Attach two seal rings. To make subsequent assembly easier, apply Vaseline to the grooves of the shaft and to the exterior of the seal ring.