Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Overhaul

Fig. 6 Exploded View Of Front Disc Brake Assembly:




Refer to Fig. 6, when performing the following procedure.
1. Remove caliper assembly as outlined in Removal and Installation.
2. Place a wooden block between piston and caliper flange to prevent damage to caliper piston.
3. Gradually supply compressed air to caliper body to equally force pistons out of caliper.
4. Remove piston boot and seal from caliper body.
5. Remove lockpin sleeve and boot then guide pin boot from caliper body.
6. Reverse procedure to install, coating piston seal and inner surface of cylinder with brake fluid.