Combination of Transfer Case and Extension Assembly

3. COMBINATION OF TRANSFER CASE AND EXTENSION ASSEMBLY





1) Install center differential (1) and transfer driven gear (2) into transfer case.

Tightening torque:
T: 37 ± 3 N.m (3.8 ± 0.3 kg-m, 27.5 ± 2.2 ft-lb)





2) Selection of thrust washer (52 x 61 x t)
(1) Measure height 'W' between transfer case and ball bearing on the transfer driven gear (3).

(2) Measure depth "X" as shown in figure.





(4) Extension

(3) Calculate space "Y" using the following equation; Y = X - W + 0.24 mm (0.0094 in) [Thickness of gasket]





(4) Select suitable washer in the table above.

Standard clearance between thrust washer and ball bearing:
0.05-0.30 mm (0.0020 - 0.0118 in)

(5) Fit thrust washers on transfer drive shaft.





3) Install extension assembly into transfer case.