Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

2. Cylinder Block





2. CYLINDER BLOCK
1) Set up cylinder block so that #1 and #3 cylinders are on the upper side, then remove cylinder block connecting bolts.
2) Separate left-hand and right-hand cylinder blocks.

CAUTION: When separating cylinder block, do not allow the connecting rod to fall and damage the cylinder block.

3) Remove rear oil seal.
4) Remove crankshaft together with connecting rod.
5) Remove crankshaft bearings from cylinder block using hammer handle.

CAUTION: Do not confuse combination of crankshaft bearings. Press bearing at the end opposite to locking lip.

6) Draw out each piston from cylinder block using wooden bar or hammer handle.

CAUTION: Do not confuse combination of piston and cylinder.