Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

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Assembly

ASSEMBLY
1) Clean caliper body interior using brake fluid.
2) Apply a coat of brake fluid to piston seal and fit piston seal in groove on caliper body.
3) Apply a coat of brake fluid to the entire inner surface of cylinder and outer surface of piston.





4) Insert piston into cylinder.

CAUTION: Do not force piston into cylinder.





5) Apply a coat of specified grease to boot and fit in groove on ends of cylinder and piston.

Grease:
NIGLUBE RX-2 (Part No.003606000)


To facilitate installation, fit boot starting with piston end.
6) Position boot in grooves on cylinder and piston.
7) Install boot ring. Be careful not scratch boot.





8) Apply a coat of specified grease to lock pin and guide pin, outer surface, cylinder inner surface, and boot grooves.

Grease:
NIGLUBE RX-2 (Part No.003606000)


9) Install lock pin boot and guide pin boot on support.