Radiator: Service and Repair

REMOVAL





1) Disconnect battery ground cable.
2) Lift-up the vehicle.





3) Remove under cover.





4) Drain engine coolant completely.





5) Disconnect connectors of radiator main fan and sub fan motor.





6) Disconnect radiator outlet hose and water bypass hose B (AT vehicles) from thermostat cover.
7) Lower the vehicle.





8) Remove reservoir tank.





9) Disconnect Automatic Transmission Fluid (ATF) cooler hoses from radiator. (AT vehicles)





10) Remove V-belt covers.





11) Disconnect radiator inlet hose from radiator.





12) Remove radiator upper brackets.
13) While slightly lifting radiator, slide it to left.





14) Lift radiator up and away from vehicle.

INSTALLATION





1) Attach radiator mounting cushions to pins on the lower side of radiator.





2) Install radiator while fitting radiator pins to cushions.

NOTE: Fit cushion on lower side of radiator into holes on body side.





3) Install radiator brackets and tighten bolts.

Tightening torque: 18 ± 5 Nm (1.8 ± 0.5 kg-m, 13.0 ± 3.6 ft. lbs.)





4) Connect ATF cooler hoses. (AT vehicles)





5) Connect radiator inlet hose.





6) Install reservoir tank.

Tightening torque: 7.4 ± 2.0 Nm (0.75 ± 0.20 kg-m, 5.4 ± 1.4 ft. lbs.)

7) Lift-up the vehicle.





8) Connect connectors to radiator main fan motor and sub fan motor.





9) Connect radiator outlet hose and water by-pass hose B. (AT vehicles)






10) Install undercover.
11) Lower the vehicle.





12) Install V-belt covers.





13) Connect battery ground cable.





14) Fill coolant.