Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Fuel Return Line: Service and Repair

REMOVAL
1. Release fuel pressure.
2. Remove fuel filler cap.
3. Remove inner trim, insulator and rear seat.





4. Remove fuel delivery pipes and hoses, fuel return pipes and hoses, and evaporation pipes and hoses.





5. In engine compartment, detach fuel delivery hose, return hose and evaporation hose.

INSTALLATION
Installation is in the reverse order of removal.





1. Connect fuel delivery hose to pipe with an overlap of 20 to 25 mm (0.79 to 0.98 in).

Type A: When fitting length is specified.
Type B: When fitting length is not specified.

l: 1.0 - 4.0 mm (0.039 - 0.157 in)
L: 20 - 25 mm (0.79 - 0.98 in)





2. Connect evaporation hose to pipe by approx. 15 mm (0.59 in) from hose end.

L = 15 - 20 mm (0.59 - 0.79 in)

CAUTION: Be sure to inspect hoses and their connections for any leakage of fuel.