Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

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Link: lemon-manuals.la or lemon-manuals.org.ua

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Fuel Level Sensor

REMOVAL

NOTE: Fuel level sensor is built in fuel pump assembly.

1. Release fuel pressure.




2. Open fuel flap lid, and remove fuel filler cap.




3. Disconnect battery ground cable.




4. Disconnect connector from fuel pump.
5. Move clips, and then disconnect fuel return hose (B) and jet pump hose (C).




6. Disconnect quick connector, and then disconnect fuel delivery hose (A).
7. Remove nuts which install fuel pump assembly onto fuel tank.
8. Take off fuel pump assembly.




9. Disconnect connector from fuel pump bracket.




10. Remove bolt which installs fuel level sensor on mounting bracket.

INSTALLATION
Install in the reverse order of removal. Do the following:




1. Install the fuel level sensor on mounting bracket.
2. Always use new gaskets.
3. Ensure sealing portion is free from fuel or foreign particles before installation.




4. Tighten nuts in alphabetical sequence shown in Figure to specified torque.




5. Connect connector to fuel pump relay.