Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Removal


Intake Manifold Part 1:




Intake Manifold Part 2:






REMOVAL
1. Release fuel pressure.
2. Open fuel flap lid, and remove fuel filler cap.






3. Disconnect battery ground cable.
4. Remove air intake duct and air cleaner assembly. and
5. Disconnect accelerator cable (A).






6. Disconnect cruise control cable (B). (With cruise control model)
7. Remove power steering pump and tank from brackets.
1. Remove resonator chamber.
2. Remove front side V-belt.






3. Remove bolts which hold power steering pipes brackets onto intake manifold.

NOTE: Do not disconnect power steering hose.





4. Remove bolts which install power steering pump bracket.





5. Disconnect connector from power steering pump switch.






6. Place power steering pump and tank on the right side wheel apron.


8. Disconnect spark plug cords from spark plugs.






9. Disconnect PCV hose from intake manifold.






10. Disconnect engine coolant hose from throttle body.






11. Disconnect brake booster hose.






12. Remove air cleaner case stay RH and engine harness bracket, and disconnect engine harness connectors from bulkhead harness connectors.






13. Disconnect connectors from engine coolant temperature sensor.






14. Disconnect knock sensor connector.






15. Disconnect connector from crankshaft position sensor.






16. Disconnect connector from oil pressure switch.






17. Disconnect connector from camshaft position sensor.






18. Disconnect fuel hoses from fuel pipes.

WARNING: Do not spill fuel.
Catch fuel from hoses in a container or cloth.






19. Remove bolts which hold intake manifold onto cylinder heads.






20. Remove intake manifold.

17. Disconnect connector from camshaft position sensor.
18. Disconnect fuel hoses from fuel pipes.

WARNING: Do not spill fuel.
Catch fuel from hoses in a container or cloth.


19. Remove bolts which hold intake manifold onto cylinder heads.
20. Remove intake manifold.