Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Component Tests and General Diagnostics

INSPECTION
1. Measure brake disc inside diameter. If the disc is scored or worn, replace the brake disc.
Disc inside diameter:
Standard 170 mm (6.69 inch)
Service limit 171 mm (6.73 inch)

2. Measure the lining thickness. If it exceeds the limit, replace shoe assembly.
Lining thickness:
Standard 3.2 mm (0.126 inch)
Service limit 1.5 mm (0.059 inch)

CAUTION: Replace the brake shoes on the right and left brake assembly at the same time.